Day by day, the demand for plastic products has increased. Plastic has now become an integral part of our lives. With the rising demand for plastic products, there has been a rise of plastic suppliers in the industry. But first, I’ll briefly tell you about plastic fabrication and the processes involved.
How are Plastic Products Made?
Plastic fabrication is the manufacturing of plastic products. There are many ways to manufacture plastic products. I’ll tell you the most common ways to make fabricated plastic products.
- Plastic Welding: Plastic welding is the way of creating a molecular bond between two thermoplastics. Heat is used in the process of welding
- Plastic Extrusion: Plastic Extrusion or molding is the process in which melted plastic is passed from a die to form it into shape.
- Compounding: Compounding is a type of manufacturing that combines two or more plastics into an amalgam, before forming them into a single part. It mixes melted plastics to the required specifications and then forms them with a die or a mold.
These are the most common ways to make fabricated plastic products.
Fabricated Plastic Products
According to a report, the most common fabricated plastic products are packaging, automotive parts, and construction. Different types of plastics are used to make different plastic products.
Plastic packaging is the most common plastic product used. Almost 39% of all plastic products are of plastic packaging. 33% is used for plastic construction materials, 14% is used in automotive parts. The rest is used in other materials.
Plastic packaging includes all types of packaging products like Plastic bottles, plastic bags, etc. This product type has the most demand in all of the plastic industry.
Plastic Construction Products
Construction products include plastic pipes, windows, and doors, floor lining, etc.
Many parts of the car are made out of plastic such a
s windows, bumper, dashboard, door, and many other parts.
Advantages of Plastic Fabrication
There are many advantages of plastic fabrication products rather than metal or any other material manufacturing. It is mainly because:
Plastic fabrication requires to reply less cost when compared to other materials manufacturing. This factor is a plus point for entrepreneurs and maybe a reason so many people are willing to join the plastic manufacturing company. That may also be a reason for fabricated plastic products being so cheap.
Great Strength and Toughness
Another main advantage of custom plastic manufacturing is that it’s tough and easy to use. Unlike other materials that need a lot more welding and glue plastic if compared is a lot harder and durable.
This eases the whole process of plastic fabrication which indeed is a very beneficial point for plastic fabrication.
Most of the plastic products are Recyclable. This is helpful for an industry that manufactures and also recycles plastic. This is a plus point for our environment as well. What are Polymers?
Polymers are materials made of long, repeating chains of molecules. The materials have unique properties, depending on the type of molecules being bonded and how they are bonded.
Many people think that polymers are plastics but they are wrong. Plastics are slightly different from plastic. Plastics are made by adding additives in synthetic polymers.
The Types of Synthetic Polymers Used in Making Fabricated Plastic Products
Below I have mentioned the most common synthetic polymers used in making fabricated plastic products.
- Low-density polyethylene (LDPE)
- High-density polyethylene (HDPE)
- Polypropylene (PP)
- Polyvinyl chloride (PVC)
- Polystyrene (PS)
- Teflon (Polytetrafluoroethylene)
- Thermoplastic polyurethanes (TPU)
These are the most common polymers used in for plastic products design and development.
Mistakes to Avoid in the Plastic Fabrication Industry
Yes, plastic fabrication is one of the most profitable businesses you can start but there are some common mistakes you need to avoid while manufacturing plastic.
When manufacturing plastic products in bulk mostly people don’t realize that the quality of the fabricated plastic products is very important. Uneven thickness, defect in shapes, sizes, and leakage is the most common mistakes people make.
You will need to be extremely careful while fabricating plastic as these mistakes will cause all of your products to be canceled.
Moreover, as I have told earlier that different types of synthetic polymers are used in different types of products. For example fabricated plastic products in which LDPE should be used you should never use any other type of plastic such as HDPE or PVC.
In this article, I have mentioned about fabricated plastic products and the different ways to make them. You have learned about the advantages of plastic manufacturing and how it can be useful for you. I have also mentioned what polymers and the slight difference between polymers and plastics including different types of synthetic polymers (plastics). Lastly, I discussed the common mistakes that should be avoided by manufacturing solutions businesses who are entering the plastic fabrication industry.